D88K Conveyor Chain Section - 2.609 Pitch

Replace worn or damaged chain in your automatic car wash tunnel with this heavy-duty D88K conveyor chain section. Designed for reliable performance in harsh wash environments, this section ensures seamless vehicle movement and minimizes unexpected downtime.

Built from welded steel, this section of D88K chain delivers long-lasting durability and smooth operation. This segment features 16 pitches, with each pitch measuring 2.609" in length. The total length of this D88K chain section measures 3 feet 6 inches. It's engineered for easy installation and precise alignment within most standard conveyor systems, helping busy car wash operators keep their tunnels running efficiently. It is compatible with Sonny's Over-Under Spring Take-Up Conveyors and Sonny's Over-Under Air Take-Up Conveyors.

Keep a spare chain section on hand to replace worn or damaged links as needed. Quick replacement minimizes downtime and keeps your car wash tunnel running smoothly. Order a few replacement sections today so you have what you need tomorrow!

Benefits:

• Durable Construction: Built from high-strength steel, this D88K chain is designed to withstand the harsh environments of car washes.
• Easy Installation: Remove the clevis pin and cotter from both ends of the chain section to disconnect it from the larger chain. Drop in the new chain section and secure it. No special tools are required.
• Enhanced Performance: This heavy-duty steel chain section is engineered to move vehicles smoothly and efficiently through automatic car wash tunnel conveyors. By delivering consistent performance, it helps operators maintain a steady workflow and reduce system downtime.
• Cost-Effective: By reducing the need for frequent replacements and repairs, this chain provides a cost-effective solution to maintaining your car wash equipment.

Specifications:

• KR Product Number: D88K-16
• Material: Durable welded heavy steel construction
• Total Length: 3' 6" (3 feet, 6 inches)
• Pitch Length: 2.609 inches
• Number of Pitches: 16 per section
• Number of Sections Included: 1
• Weight: 8.00 lbs.
• Applications:
  • Automatic Car Wash Tunnels
  • Express Wash Tunnels
• Compatible Car Wash Conveyors:
  • Sonny's Over-Under Spring Take-Up Conveyor
  • Sonny's Over-Under Air Take-Up Conveyor

Other Options:

• Need a longer section? Try the D88K-34! This steel conveyor chain has 34 pitches at 2.609" pitch, providing a total length of 7' 4". Ideal for replacing worn or damaged sections on longer automatic car wash conveyor systems that require extended chain length.
• Lost a clevis pin or cotter? Get a replacement cotter and clevis pin by purchasing set D88KDP.

Ordering Guide:

When purchasing a D88K Chain Section for your automatic car wash conveyor, review the details below to ensure compatibility and reliable performance.

• System Compatibility: Confirm this chain section matches the type of chain utilized by your conveyor and specifications. Be sure to follow the manufacturer's replacement recommendations.
• Quantity Needed: Determine how many chain sections you need by inspecting your conveyor and counting the worn or damaged areas before placing your order.

Installation Guide:

Installing the D88K chain requires ensuring that your conveyor system is properly aligned and clear of debris. Regular inspections and lubrication will help maintain its operational efficiency. Replace chains at the first sign of significant wear to avoid potential damage to other components in your system.

• Power Off and Lock Out: Follow proper lock-out/tag-out procedures to ensure the conveyor remains completely inactive throughout the process.
• Remove the Old Chain Segment: Once the conveyor is safely shut down and locked out, locate the section of chain that needs replacement. Remove the clevis pin from each end of the affected chain segment, then pull out the cotter pins to disconnect it from the rest of the conveyor chain. Carefully remove the old section.
• Install the New Chain Section: Align the new chain with the conveyor guide rails to prevent misalignment and ensure smooth operation.
• Properly tension the Chain: Ensure the conveyor chain section is tensioned according to manufacturer guidelines to prevent premature wear, misalignment, or breakage. Regularly inspect tension on your heavy-duty steel car wash conveyor chains. Proper tensioning maximizes chain life and helps keep your automatic car wash tunnel running smoothly.

Routine Maintenance Recommendations:

• Inspect Regularly: Schedule inspections for chain wear, bent links, or signs of rust. Check alignment and tension to catch early wear before it leads to downtime.
• Keep Chain Clean: Remove accumulated debris and grime with a non-corrosive cleaner. A clean chain reduces friction and extends service life.
• Lubricate Properly: Apply a light, water-resistant lubricant to all chain links and moving parts after cleaning, following manufacturer guidelines. Proper lubrication prevents premature wear and ensures smooth operation.
• Check Chain Tension: Verify correct tension routinely. Adjust if the chain sags, but avoid overtightening, which can increase load on the conveyor motor and cause excessive wear.
• Monitor for Noise: Listen for unusual sounds such as grinding or clicking, which can indicate misalignment or worn sections that need to be replaced.
• Replace Damaged Sections: Use a genuine D88K 2.609" Pitch Conveyor Chain Section to swap out worn, broken, or bent areas as needed. Replace the full section if more than two adjacent links show significant wear.

Long-Term Maintenance Recommendations:

• Document Maintenance Intervals: Keep detailed records of all inspections, lubrication, cleanings, and replacements. Track intervals to ensure key maintenance steps are never missed.
• Use High-Quality Replacement Parts: Only install welded heavy steel D88K chain sections with a 2.609" pitch and 16 pitches per section to match OEM requirements. Using genuine parts helps maintain conveyor integrity and performance.
• Implement Predictive Checks: Periodically review service history for patterns of wear or failure, adjusting the maintenance schedule before recurring issues impact operations.
• Train Staff Thoroughly: Make sure technicians understand proper chain tensioning, alignment, and cleaning techniques. Accurate installation of the 3' 6" chain sections reduces unnecessary downtime.
• Stock Spare Chain Sections: Maintain inventory of D88K conveyor chain sections for quick swaps of damaged areas, reducing unexpected downtime during peak hours.
• Review Manufacturer Guidelines: Update procedures with the latest recommendations from equipment manuals and chain specifications to ensure top performance and safety compliance.

Troubleshooting Guide:

• Chain Jumps/Skips: Check for loose or damaged links and ensure the chain is correctly tensioned. Replace the affected section if the links are bent or cracked.
• Unusual Noises: Squealing or clunking often signals dry links, misalignment, or debris buildup. Lubricate the chain and clean out any foreign material.
• Rust or Corrosion: Inspect for rust spots; clean thoroughly. Apply rust-inhibiting lubricant. Persistent corrosion may require replacement of the chain section.
• Chain Binding/Sticking: Ensure rollers move freely. If sticking continues after cleaning and lubrication, inspect for bent pitches or kinks and replace the affected section.

Tip: Always use parts that match the original specifications—such as a 2.609" pitch, welded steel D88K chain section with 16 pitches (3' 6" total length)—to guarantee longevity and compatibility with your conveyor system.

Frequently Asked Questions:

What is D88K Conveyor Chain?

D88K Conveyor Chain is an essential component for automatic car wash systems. These rugged, precision-engineered steel chains are designed specifically for an automatic car wash conveyor system to help ensure smooth movement of vehicles through each step of the wash process in car wash tunnels.

D88K Chain Components

The D88K conveyor chain consists of several key components engineered for consistent performance in car wash environments. Each section includes welded steel links designed for strength and long-term reliability. The links are connected using durable clevis pins and cotter pins, which provide secure attachment points and make section replacement straightforward.

Will the D88K chain fit my current car wash system?

The D88K conveyor chain is designed to fit most standard automatic car wash tunnel systems. Please verify the pitch and length specifications of your current system to ensure compatibility.

Is the D88K chain reliable in harsh conditions?

Yes, the D88K chain is constructed from heavy-duty steel designed to withstand extreme conditions typically found in car wash environments, including moisture, varying temperatures, and chemicals.

How often should I replace the D88K chain?

Replacement frequency depends on usage and maintenance practices. Regular inspections and maintenance can extend the life of the chain. However, it's advisable to have spare sections on hand for quick replacements when needed.